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Seizing the Emerging Silicon Opportunities Created by Vertical Integration

Phil Bishop, Corporate Vice President, Worldwide Marketing, Magma Design Automation

All technical product markets evolve to provide differentiation and variety for the end customer. This evolution often involves a period of increased vertical integration in an attempt to control the customer experience and provide all the necessary elements of a product's supply chain. Looking historically at the personal computer market and most recently at Apple and Google in the mobile market, the aggregation of software, silicon, services and sometimes patents in an attempt to control the customer experience takes place. This level of vertical integration usually signals that a market is seeking to stabilize the customer experience and will enter a period of rapid growth. This period of growth can also lead to unique challenges and increased opportunities for emerging silicon providers and their partners. In today's technical markets, vertical integration of an end product means greater emerging silicon integration of complex analog and digital mixed-signal technology. Success in these technical markets favors design software suppliers who can provide fully integrated solutions to these ever-increasing silicon integration challenges.

Vertical Integration and Technology Market Evolution

Early in the evolution of technology markets and before a full range of contributors emerge to create a supply chain, some of the market players will inevitably attempt to vertically integrate. This vertical integration involves encapsulating all of the product development and product integration under one company. Vertical integration can lead to a more uniform customer experience, a reduced development schedule and the improved coordination of a complex product development. On the downside, vertical integration can lead to higher costs since not every step of the supply chain experiences competition. Vertical integration can also lead to a decrease in product variety if the vertically integrated company driving the end product lacks investment capital. As a technology market further stabilizes, a period of specialized integration begins. At this stage, market participants understand the needs of the customers and emerge with specific core competencies such that the end product can be created with highly optimized components. Finally, as a market matures, the virtual integration state is reached. Here a single company will often manage a tightly coordinated supply chain to allow for the greatest degree of product variety and cost tradeoffs.

For a historical example, please refer to Figure 1 regarding the PC market. The PC market circa the late 1970s, by necessity, started out extremely vertically integrated. The Tandy TRS80, Commodore PET and Apple II were all largely self-contained, with hardware and software primarily created and integrated by these PC manufacturers. This era of vertical integration in the PC market led to a period of rapid growth. As the PC market entered the 1980s, specialized integration began to take shape. The IBM PC was a good example of the use of specialized integration. The Microsoft and Intel combination (Wintel) helped IBM specialize on other aspects of the overall PC design. Finally, in the 1990s, the PC market moved towards virtual integration, the approach typically deployed today, where most PC manufacturers manage a tightly coordinated supply chain of specialty providers to assemble the PC hardware and software. In many cases such as at Dell, the provider within the supply chain actually performs the hardware assembly, integration and testing onsite at the PC manufacturer.

Another example of a vertical integration approach within a present emerging market is the smart phone and tablet markets in the mobile space. There is a spectrum of different approaches in this quickly evolving space, with Apple and Research in Motion (RIM) participating using more of a vertical approach. Apple's latest iPhone 4 design uses intellectual property (IP) from ARM Holdings and Imagination Technologies, but the integration and design of the application processor chip and the development and integration of the software operating system (OS) is performed by Apple. RIM supplies its own software OS but typically uses application processor chips from suppliers such as Texas Instruments. It is expected that until the customer experience and demands stabilize in these mobile markets, vertical integration will be the favored approach. There are some recent specialized integration mobile players, however, with HiSilicon Technology Corporation and Motorola Mobility Incorporated being good examples. Their expertise is in the system specification and integration of smart phones or tablets, with the software coming from Google and the application processor chip coming from a Qualcomm or NVIDIA. It will be interesting to see if the latest merger of Google and Motorola Mobility leads to a more vertical approach for both players in the mobile space.

Figure 1. Vertical to Virtual Integration in the PC Market

Figure 1

Vertical Integration and Emerging Silicon Market Opportunities

Vertical integration within a technology market drives the demand for more of a platform approach to building silicon devices. Today's emerging silicon opportunities involve complex digital, analog and memory-based system-on-chip (SoC) platform designs. These SoC platforms have insatiable performance, storage, energy efficiency and connectivity demands. As shown in Figure 2, three major technology market opportunities are proving instrumental in driving the demand for these emerging silicon systems: mobility, cloud computing and consumer electronics.

As mobile products continue to see an astronomical increase in consumer and user-generated video, outstanding graphics performance is at a premium. In a typical mobile user profile, YouTube alone averages as much as 20 percent of the existing mobile bandwidth. The advent of mobile gaming and picture quality video on mobile devices is also creating an increasing desire for greater graphics resolution. Many tablet and smart phone products have a graphics resolution trending between 720p and high-density 1080p. Along with outstanding graphics performance, mobile products need increasingly greater levels of connectivity. Data network interconnectivity via Wi-Fi and 3G/4G cellular is now imperative for all high-end mobile devices. Most mobile devices can now network to standalone servers and PCs to be able to access permanent user information and to enable file sharing and data downloads. This level of graphics performance and connectivity demands SoC platforms that integrate multi-core central processing units (CPUs), graphical processing units (GPUs), Universal Serial Bus (USB), radio modems and multimedia processing. These SoC platforms use multicore processors and symmetric multiprocessing to help optimize performance and power.

Cloud computing is the convenient on-demand service provisioning of a configurable pool of computing resources. Cloud computing is growing very quickly in enterprise and service provider networks and is a factor driving the demand for intelligent high-speed network processing SoC platforms (NPSP). A NPSP for cloud computing must work in concert with traditional x86-based compute sub-systems. This multi-core heterogeneous approach allows the x86 sub-system to run application software, while the NPSP manages the high-speed network and data center security provisions. Managing a high-speed network means that network processing involves the need for fast and efficient multi-threaded architectures and interfaces to high-performance double data rate (DDR) memory sub-systems for packet processing. Additionally, network processing platforms must allow access to the cloud computing infrastructure via cellular networks and wireless devices.

Consumer electronics is a broad category that can include mobile devices and also extends into high-end computer gaming devices, high-definition television, digital cameras, media players and advanced home appliances. Once again, the need for greater levels of performance and connectivity are dominating today's consumer products. Similar to the mobility market, in consumer markets, there is an emerging silicon design need created by vertical integration. These emerging silicon SoC platforms must handle high-resolution video processing, while balancing the need for connectivity, performance, area and energy efficiency.

Figure 2. Emerging Silicon Market Opportunities

Figure 2

Vertical Integration and the Challenges of Emerging Silicon Designs

Emerging silicon devices help to enable greater vertical integration by bringing together high-performance digital, analog, memory and radio frequency circuitry on a single silicon platform. The complexity of these platforms gets compounded by the integration opportunities available at advanced processing nodes such as 28 nm. A high-level design flow for silicon platforms is shown in Figure 3. The key functions of an integrated design flow for vertically integrated silicon devices includes full-chip simulation of mixed-signal designs, IP characterization, digital sign-off, and analog and digital design implementation all operating on an integrated data model.

As mixed-signal designs increase in size and grow more complex, the ability to achieve correct functional verification becomes very challenging. Verification becomes virtually impossible for current simulation solutions once fully extracted parasitics are introduced. Full-chip simulation of large analog and digital mixed-signal designs is a challenge in terms of run time and capacity for traditional Simulation Program with Integrated Circuit Emphasis (SPICE) simulators. What is needed is a fast multi-CPU circuit simulator that handles full-chip capacity while maintaining SPICE levels of simulation accuracy. These circuit simulation tools must deliver silicon-accurate results for very large complex systems (5M transistors and more) such as wireless SoCs and full-chip memory designs. IP characterization in vertically integrated silicon devices must deal with standard cells, complex input/output (I/O) and embedded memory models to eliminate additional pessimism in the design margins. IP characterization needs embedded multi-CPU circuit simulation and efficient standard cell, I/O and memory models to create silicon predictability and design productivity.

Current large integrated SoC designs have hundreds of design modes and analysis corners and a general lack of accuracy between implementation and sign-off tools. Sign-off solutions for vertically integrated silicon will need to handle multiple timing, extraction and physical verification scenarios with an efficient use of hardware resources. Concurrency, in terms of handling all of these design modes and analysis corners, is imperative for these sign-off solutions. The timing, extraction and physical verification solutions need to work together as an integrated platform to speed overall digital signoff turnaround time and accuracy. Timing and extraction should be correlated to SPICE and 3D field solvers, respectively.

Design implementation solutions need to have the capacity to handle increasingly large analog and digital SoC platform designs. Design implementation software must deal with clock tree design, timing-driven placement scenarios, routing congestion, analog shape-based routing, memory routing and multiple scenario place-and-route optimizations. Increasingly, sign-off in the loop is needed to improve optimization accuracy and to reduce the number of place-and-route implementation cycles. Many of the SoC platforms reviewed in this article are entering markets that have severe power requirements. State-of-the-art design implementation solutions must handle dynamic voltage frequency scaling, multi-voltage islands and provide power optimization via clock-gating technology.

Each of the design flow functions of full-chip simulation, IP characterization, digital sign-off and design implementation are needed to address a single-chip application processor SoC design as shown in Figure 3. This design has multiple ARM cores, 3D graphics processing, audio and video digital signal processors (DSPs), multimedia and image processing, USB, I/O and a complicated memory sub-system. This is the type of application processor one might see in a typical vertically integrated mobile or consumer device.

Figure 3. Fully Integrated Solutions for Emerging Silicon

Figure 3

Summary

All technology markets evolve to create more differentiation for end customers. Creating this level of product differentiation includes periods of vertical integration, where suppliers increase their level of hardware and software development and integration. In particular, increased hardware integration with a vertically integrated approach can lead to the integration of digital and analog/mixed-signal systems into single-chip SoC platforms. These single-chip silicon platforms are necessary to address the performance, power and area requirements that are essential to technology market success. These complex silicon platforms are now critical to seizing key market opportunities such as mobility, cloud computing and consumer electronics. To be successful in today's technology markets, electronic design software suppliers must provide integrated full-chip solutions to enable the design of these complex silicon platforms.

About the Author

Phil Bishop is Magma's corporate vice president of worldwide marketing, responsible for the Silicon One initiative, product marketing, solutions marketing, corporate marketing, corporate strategy and planning. Bishop joined Magma's sales organization in 2010 and was responsible for managing Magma's largest global accounts. Prior to that, Bishop was the CEO of two start-up companies, Pyxis Corporation which was acquired by Mentor Graphics and Celoxica Holdings Place which was an English company he took public in 2005. Prior to that, Bishop was vice president of worldwide consulting for Mentor Graphics. He gained extensive semiconductor design experience while working for Motorola Semiconductor and Boeing Electronics. Bishop received an MBA in global business from the Fuqua School of Business at Duke University and bachelor's of science degrees in electrical engineering and computer engineering from the University of Michigan, Ann Arbor. Phil Bishop can be reached at pbishop@magma-da.com

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